Production of Cooling Towers
A New Evolution in Industrial Cooling with the Production of the Positive Pressure Cooling Tower
Positive Pressure Cooling Towers are an advanced generation of cooling systems that direct the airflow directly into the tower. This unique design maximizes the contact and engagement between the air and water, allowing the incoming hot water temperature to be reduced to the closest possible limit to the ambient Wet Bulb Temperature. These features make these towers an ideal choice for sensitive industries with specific requirements.
Why Choose Us?
Sardab Sazan Gostar Shargh Company is proudly one of the pioneers in the design, construction, and production of positive pressure cooling towers. Utilizing the latest technologies and high-quality raw materials, we produce towers that meet the cooling needs of various industries.
Design and Construction of a Forced Draft Cooling Tower
The design and manufacturing process for the Forced Draft Cooling Tower at Sardab Sazan Gostar Shargh Company is structured to ensure that every final product possesses the highest quality and performance. The steps of this process are fully explained below:
1. Needs Assessment and Technical Consultation
The design process begins with a precise analysis of customer needs. Our engineering team holds consultation meetings with clients and gathers the following information:
Required Cooling Capacity: Based on the volume of incoming hot water and the desired outlet temperature.
Environmental Conditions: Examination of the ambient dry bulb temperature, ambient wet bulb temperature, humidity level, and climatic conditions.
Type of Application: Specifying the industry for which the tower will be used (Petrochemical, Power Plant, Food Industry, etc.).
Space Constraints: Reviewing the installation space and dimensional limitations.
Goal of this stage: Precisely determining the project requirements and proposing the best solution.
2. Detailed Engineering Design
A key stage in the design and manufacturing process of a Forced Draft Cooling Tower is the use of advanced engineering tools to create precise and efficient designs. At Sardab Sazan Gostar Shargh Company, we utilize the following professional software:
SolidWorks: For 3D design of cooling tower models. This software helps us to design and simulate all tower components with complete detail.
ANSYS: For performing thermal and mechanical analyses, and simulating air and water flow. This software ensures that the final tower design has optimal performance under various environmental conditions.
The engineering design stages include:
1. Creation of Detailed 3D Models: Designing the tower components, including the fans, water distribution system, fills, and casing structure.
2. Thermal and Mechanical Analysis: Simulating the tower’s performance under various temperature and environmental conditions to ensure cooling efficiency.
3. Fluid Flow Simulation: Examining the flow of air and water inside the tower to increase contact and cooling efficiency.
Goal of this stage: To create a system with high efficiency, optimized energy consumption, and stable performance that meets all of the customer’s cooling needs.
3. Selection and Procurement of Raw Materials
One of the key stages in the manufacturing process is the selection of high-quality raw materials. The materials used include:
Galvanized: Suitable for standard and economical environments.
Stainless Steel 304: Corrosion-resistant and suitable for humid environments.
Stainless Steel 316: The best option for chemical and corrosive environments.
We collaborate with reputable suppliers to ensure the quality and durability of the raw materials.
Goal of this stage: To ensure the durability and longevity of the cooling towers.
4. Manufacturing Components with Advanced Technology
In this stage, the cooling tower components are manufactured using modern machinery/equipment:
Casing Manufacturing: The tower casing is constructed using the selected materials and precise cutting and welding equipment.
Water Distribution System Production: The design and manufacturing of the nozzles and the water spray system are carried out in a way that establishes maximum contact between air and water.
Fan Manufacturing: Fans are designed and produced to generate low noise in addition to high performance.
Assembly of Internal Components: Internal parts such as Fills and Drift Eliminators are installed in place with high precision.
Goal of this stage: To produce high-precision components that optimize the tower’s performance.
5. Assembly and Quality Control
After the components are manufactured, the cooling tower is fully assembled:
Assembly of Body and Internal Components:
Quality Control: The assembled tower undergoes rigorous testing, including: برج مونتاژشده تحت تستهای دقیق قرار میگیرد، از جمله:
Thermal Tests to ensure the efficiency of the cooling system.
Mechanical Tests to check the durability of the casing and connections.
Hydraulic Tests to ensure the correct functioning of the water distribution system.
Goal of this stage: To ensure that the cooling tower is delivered to the customer without any defects.
Conclusion
The process of designing and manufacturing positive pressure cooling towers at Sardab Sazan Gostar Shargh Company guarantees the delivery of a high-quality and efficient product. From precise needs assessment to manufacturing and installation, we stand by our customers, striving to provide the best cooling solutions.